Z-Carb-AP

High Performance End Mills with Patented Variable Rake

Tool Details Speeds & Feeds Performance Case Studies Icons Legend

The Z-Carb-AP offers performance so advanced, it goes way beyond typical high performance carbide end mills. With most 4-flute end mills, the cutting teeth enter and exit the material creating a natural rhythm that results in damaging harmonics. The harmonics produce a frequency that resonates through the entire end mill, resulting in chatter. With its patented, one of a kind geometry, the Z-Carb-AP offers three stages of chatter suppression.

Features & Benefits:

  • Superior chatter suppression through advanced patented design
  • Increase productivity by cutting deeper and wider without harmful harmonics
  • Lower cutting forces for dramatically longer tool life

Material Applications:

       

Industry Applications:

           
Tool Wizard
  • Speeds & Feeds

  • Performance

  • Case Studies

  • Video

  • Literature

Speeds and Feeds

Find the recommended speed and feed combination for the SGS cutting solution of your choice. View, print, or save the PDF file(s) to the right. Click the calculators button for access to our milling and drilling calculators.

Calculators
     


Case Studies

Real world stories describe how SGS cutting solutions increase productivity, reduce cycle time, improve quality, and dramatically cut costs. View, print, or save the PDF file(s) to the right. Click here to submit your own story.

     












See How We Spin and Cut!

Watch our high performance cutting solutions…almost as good as being at the spindle yourself.


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Literature

View, save, or print PDFs of SGS literature. Click here to view our entire literature library. Click here to order physical catalogs.

 

     
  • Corner Radius

    Series Z1PCR
    Series Z1MPCR

  • Corner Radius- Reach

    Series Z1PLC
    Series Z1MPLC

  • Ball End- Reach

    Series Z1PLB

Z-Carb AP - Variable Geometry 4-Flute Corner Radius End Mill- Fractional

Tolerances (inch)
DiameterD1D2
1/8 - 1/4+.0000/-.0012h6
>1/4 - 3/8+.0000/-.0016h6
>3/8 - 1+.0000/-.0020h6
 
Corner Radius Tolerances
+.000/-.002
Cutting Diameter
(D1)
Length of Cut
(L2)
Overall Length
(L1)
Shank Diameter
(D2)
Corner RadiusTi-NAMITE-A (AlTiN) EDP No.Ti-NAMITE-X EDP No.Ti-NAMITE-X EDP No. W/FlatJetStream EDP No.
1/163/161 1/21/80.00536872---
3/329/321 1/21/80.01036873---
1/83/81 1/21/80.01036370---
1/83/81 1/21/80.01536851---
3/167/1623/160.01036371---
3/167/1623/160.01536852---
3/167/1623/160.03036722---
1/41/22 1/21/40.01036372---
1/41/22 1/21/40.01536723---
1/41/22 1/21/40.02036853---
1/41/22 1/21/40.03036373---
1/43/42 1/21/40.01036599---
1/43/42 1/21/40.01536600---
1/43/42 1/21/40.02036854---
1/43/42 1/21/40.03036601---
5/1613/162 1/25/160.015-36724--
5/1613/162 1/25/160.020-36855--
5/1613/162 1/25/160.030-36374--
3/87/82 1/23/80.010-3637536701-
3/87/82 1/23/80.015-3672536736-
3/87/82 1/23/80.020-3685636864-
3/87/82 1/23/80.030-3637636702-
3/87/82 1/23/80.060-3672736738-
7/1612 3/47/160.020-3685736865-
1/2131/20.010-363783670436804
1/2131/20.015-367293674036810
1/2131/20.030-368583686636805
1/2131/20.060-363803670636811
1/2131/20.090-363813670736812
1/2131/20.125-367313674236813
1/21 1/43 1/41/20.010-3660236603-
1/21 1/43 1/41/20.015-3660436605-
1/21 1/43 1/41/20.030-3685936867-
1/21 1/43 1/41/20.060-3661036611-
1/21 1/43 1/41/20.090-3661236613-
1/21 1/43 1/41/20.125-3661436615-
9/161 1/83 1/29/160.030-368603686836806
5/81 1/43 1/25/80.030-363833670936814
5/81 1/43 1/25/80.040-368613686936807
5/81 1/43 1/25/80.060-363843671036815
5/81 1/43 1/25/80.090-363853671136816
5/81 1/43 1/25/80.125-367333674436817
3/41 1/243/40.030-363863671236818
3/41 1/243/40.040-368623687036808
3/41 1/243/40.060-363873671336819
3/41 1/243/40.090-363883671436820
3/41 1/243/40.125-363893671536821
11 1/2410.030-363903671636822
11 1/2410.040-368633687136809
11 1/2410.060-363913671736823
11 1/2410.090-363923671836824
11 1/2410.125-363933671936825

Z-Carb AP - Variable Geometry 4-Flute Corner Radius End Mill- Metric

Tolerances (mm)
DiameterD1D2
3-6+0,000/-0,030h6
>6 - 10+0,000/-0,040h6
>10 - 25+0,000/-0,050h6
 
Corner Radius Tolerances
+0,000/-0,050
Cutting Diameter
(D1)
mm
Length of Cut
(L2)
mm
Overall Length
(L1)
mm
Shank Diameter
(D2)
mm
Corner RadiusTi-NAMITE-A (AlTiN) EDP No.Ti-NAMITE-X EDP No.Ti-NAMITE-X EDP No. W/FlatJetStream EDP No.
1,54,557,06,00,146849---
2,06,057,06,00,246850---
3,08,057,06,00,346851---
3,08,057,06,00,546880---
4,011,057,06,00,346852---
4,011,057,06,00,546881---
5,013,057,06,00,346853---
6,013,057,06,00,2546882---
6,013,057,06,00,546854---
6,013,057,06,01,046855---
6,013,057,06,01,546884---
8,019,063,08,00,5-46856--
8,019,063,08,01,0-46857--
8,019,063,08,01,5-46886--
8,019,063,08,02,0-46887--
10,022,072,010,00,5-46858--
10,022,072,010,01,0-46859--
10,022,072,010,01,5-46889--
10,022,072,010,02,0-46890--
10,022,072,010,02,5-46891--
12,026,083,012,00,5-4686046909-
12,026,083,012,00,75-4686146910-
12,026,083,012,01,0-4689346911-
12,026,083,012,01,5-4689446912-
12,026,083,012,02,0-4689546913-
12,026,083,012,02,5-4689646914-
12,026,083,012,03,0-4271846915-
14,026,083,014,01,0-468624691646494
16,032,092,016,01,0-468634691746495
16,032,092,016,01,5-4689846918-
16,032,092,016,02,0-4689946919-
16,032,092,016,02,5-4690046920-
16,032,092,016,03,0-4686446921-
20,038,0104,020,01,0-468654692246497
20,038,0104,020,01,5-4690346923-
20,038,0104,020,02,0-4690446924-
20,038,0104,020,02,5-4690546925-
20,038,0104,020,03,0-4272246926-
25,038,0104,025,01,0-468664692746498

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Z-Carb AP - Variable Geometry 4-Flute Long Reach Corner Radius End Mill- Fractional

Tolerances (inch)
DiameterD1D2
1/8 - 1/4+.0000/-.0012h6
>1/4 - 3/8+.0000/-.0016h6
>3/8 - 1+.0000/-.0020h6
 
Corner Radius Tolerances
+.000/-.002
Cutting Diameter
(D1)
Length of Cut
(L2)
Overall Length
(L1)
Reach
(L3)
Shank Diameter
(D2)
Corner RadiusTi-NAMITE-X EDP No.
1/41/241 1/41/40.02036450
5/1613/1641 5/85/160.02036452
3/87/851 7/83/80.02036456
7/161627/160.02036460
1/2162 1/41/20.03036462
5/81 1/4635/80.04036470
3/41 1/263 1/23/40.04036472
11 1/26410.04036474

Z-Carb AP - Variable Geometry 4-Flute Long Reach Corner Radius End Mill- Metric

Tolerances (mm)
DiameterD1D2
3-6+0,000/-0,030h6
>6 - 10+0,000/-0,040h6
>10 - 25+0,000/-0,050h6
 
Corner Radius Tolerances
+0,000/-0,050
Cutting Diameter
(D1)
mm
Length of Cut
(L2)
mm
Overall Length
(L1)
mm
Reach
(L3)
mm
Shank Diameter
(D2)
mm
Corner RadiusTi-NAMITE-X EDP No.
6,08,075,024,06,00,546821
8,010,075,032,08,01,046822
8,010,075,032,08,02,046823
10,012,0100,040,010,01,046824
10,012,0100,040,010,02,046825
12,015,0100,048,012,01,046826
12,015,0100,048,012,01,546827
12,015,0100,048,012,02,046828
12,015,0100,048,012,03,046829
16,020,0115,065,016,01,046830
16,020,0115,065,016,01,546831
16,020,0115,065,016,02,046832
16,020,0115,065,016,03,046833
16,020,0115,065,016,04,046834
16,020,0115,065,016,05,046835
20,024,0140,080,020,01,046836
20,024,0140,080,020,01,546837
20,024,0140,080,020,02,046838
20,024,0140,080,020,03,046839
20,024,0140,080,020,04,046840
20,024,0140,080,020,05,046841

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Z-Carb AP - Variable Geometry 4-Flute Long Reach Ball End Mill- Fractional

Tolerances (inch)
DiameterD1D2
1/8 - 1/4+.0000/-.0012h6
>1/4 - 3/8+.0000/-.0016h6
>3/8 - 1+.0000/-.0020h6
Cutting Diameter
(D1)
Length of Cut
(L2)
Overall Length
(L1)
Reach
(L3)
Shank Diameter
(D2)
Ti-NAMITE-X EDP No.
1/41/241 1/41/436480
5/1613/1641 5/85/1636482
3/87/851 7/83/836486
7/161627/1638490
1/2162 1/41/238492
9/161 1/862 1/29/1638496
5/81 1/4635/836500
3/41 1/263 1/23/436502
11 1/264136504

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